TY - JOUR

T1 - Mechanical and Structural Characterization of Laser-Cladded Medium-Entropy FeNiCr-B4C Coatings

AU - Okulov, Artem

AU - Korobov, Yury

AU - Stepchenkov, Alexander

AU - Makarov, Aleksey

AU - Iusupova, Olga

AU - Korkh, Yulia

AU - Kuznetsova, Tatyana

AU - Kharanzhevskiy, Evgeny

AU - Liu, Kun

N1 - This research was carried out within the state assignment of the Ministry of Science and Higher Education of the Russian Federation (themes “Additivity” No. 121102900049-1; “Structure” No. 122021000033-2; and “Spin” No. 122021000036-3) using the equipment of the Collaborative Access Center “Testing Center of Nanotechnology and Advanced Materials” of the IMP UB RAS, and supported by the National Natural Science Foundation of China (Grant No. 52105351).

PY - 2023

Y1 - 2023

N2 - Equiatomic medium-entropy alloy (MEA) FeNiCr-B4C (0, 1, and 3 wt.% B4C) coatings were deposited onto an AISI 1040 steel substrate using pulsed laser cladding. Based on an SEM microstructural analysis, it was found that the cross-sections of all the obtained specimens were characterized by an average coating thickness of 400 ± 20 μm, a sufficiently narrow (100 ± 20 μm) “coating–substrate” transition zone, and the presence of a small number of defects, including cracks and pores. An XRD analysis showed that the formed coatings consisted of a single face-centered cubic (FCC) γ-phase and the space group Fm-3m, regardless of the B4C content. However, additional TEM analysis of the FeNiCr coating with 3 wt.% B4C revealed a two-phase FCC structure consisting of grains (FCC-1 phase, Fm-3m) up to 1 µm in size and banded interlayers (FCC-2 phase, Fm-3m) between the grains. The grains were clean with a low density of dislocations. Raman spectroscopy confirmed the presence of B4C carbides inside the FeNiCr (1 and 3 wt.% B4C) coatings, as evidenced by detected peaks corresponding to amorphous carbon and peaks indicating the stretching of C-B-C chains. The mechanical characterization of the FeNiCr-B4C coatings specified that additions of 1 and 3 wt.% B4C resulted in a notable increase in microhardness of 16% and 38%, respectively, with a slight decrease in ductility of 4% and 10%, respectively, compared to the B4C-free FeNiCr coating. Thus, the B4C addition can be considered a promising method for strengthening laser-cladded MEA FeNiCr-B4C coatings.

AB - Equiatomic medium-entropy alloy (MEA) FeNiCr-B4C (0, 1, and 3 wt.% B4C) coatings were deposited onto an AISI 1040 steel substrate using pulsed laser cladding. Based on an SEM microstructural analysis, it was found that the cross-sections of all the obtained specimens were characterized by an average coating thickness of 400 ± 20 μm, a sufficiently narrow (100 ± 20 μm) “coating–substrate” transition zone, and the presence of a small number of defects, including cracks and pores. An XRD analysis showed that the formed coatings consisted of a single face-centered cubic (FCC) γ-phase and the space group Fm-3m, regardless of the B4C content. However, additional TEM analysis of the FeNiCr coating with 3 wt.% B4C revealed a two-phase FCC structure consisting of grains (FCC-1 phase, Fm-3m) up to 1 µm in size and banded interlayers (FCC-2 phase, Fm-3m) between the grains. The grains were clean with a low density of dislocations. Raman spectroscopy confirmed the presence of B4C carbides inside the FeNiCr (1 and 3 wt.% B4C) coatings, as evidenced by detected peaks corresponding to amorphous carbon and peaks indicating the stretching of C-B-C chains. The mechanical characterization of the FeNiCr-B4C coatings specified that additions of 1 and 3 wt.% B4C resulted in a notable increase in microhardness of 16% and 38%, respectively, with a slight decrease in ductility of 4% and 10%, respectively, compared to the B4C-free FeNiCr coating. Thus, the B4C addition can be considered a promising method for strengthening laser-cladded MEA FeNiCr-B4C coatings.

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U2 - 10.3390/ma16155479

DO - 10.3390/ma16155479

M3 - Article

VL - 16

SP - 5479

JO - Materials

JF - Materials

SN - 1996-1944

IS - 15

ER -